
Introduction 10 / GFC Product Catalog 2012 Table 7 Assignment of the working machine to the operation modes (Automatic) galvanization machines I Agitators for materials with consistent density and/or viscosity I Agitators for materials with inconsistent density and/or viscosity II Auxiliary ship engines II Belt conveyors I Blades III Bottling machines I Brick presses II Briquet presses III Bucket excavator III Calenders I Capstan actuators III Carousel-equipped milking parlors I Centrifugal pumps I Centrifuges >> lightweight II >> heavy III Clearing machines III Conveyor installations >> homogenous loads I >> coarse and non-homogenous material II >> with oscillating motion (vibrator installation) III Cranes >> Plant cranes I >> Auto-rotary cranes (drive actuator) III >> Auto-rotary cranes (lifting actuator) II Cutting machines III Die cutters III Die-casting machines II Drawing benches II Drop-down stage platforms for theatres II Drying furnaces II Dunging installations II Electrical generators I Exhaust installations for greenhouses I >> >> Selection of gearbox sizes The selection of the gearbox size is based on the greater of the two calculated values. Here, the following applies: Tmech. req. ≤ T2N or Tth. req. ≤ T2N T2N = nominal torque of the transmission on the slow-running shaft. For gearbox motors, the total operation factor is calculated as follows: fB tot = fB x fH x fE x fT x fL x fS ≤ fV The total operation factor calculated for each individual case of operation may not exceed the permissible output factor fV. For all gearbox motors, the permissible output factor fV is indicated in the output speed output overviews. Table 1 Factor fB Mode of opera- tion of driven machine Daily operating time up to 3h/day 8h/day 16h/day 24h/day I 0.8 1 1.15 1.25 II 1 1.25 1.4 1.5 III 1.5 1.75 1.9 2 Table 7 coordinates the driven machines with the modes of operation. Table 2 Factor fH Starting frequency per hour fH up to 5 start-ups 1.00 up to 10 start-ups 1.05 up to 60 start-ups 1.10 up to 120 start-ups 1.20 > 120 start-ups 1.25 Table 3 Factor fE ON-period c. d. f. hour in % 10 20 40 60 80 100 fE 0.5 0.65 0.7 0.8 0.9 1 ON-period c. d. f. [%] = Table 4 Factor fT Ambient temperature in degrees Celsius (°C) 10 20 30 40 50 fT 0.9 1 1.2 1.5 1.9 At ambient temperatures of < -15° C, please consult us before taking further action. Table 5 Factor fL Service position fL B3, V5, V5II 1 B8, B3I, B6 1.15 Table 6 Factor fS S 40-160 Size 40 50 63 80 100 125 160 n1 ≥ 500 1/min 1.26 1.26 1.28 1.28 1.2 1.25 1.3 n1 < 500 1/min 1.18 1.18 1.2 1.2 1.2 1.25 1.3 SST 97-150 Size 97 118 150 n1 ≥ 500 1/min 1.28 1.28 1.28 n1 < 500 1/min 1.2 1.2 1.2 for lubrication with mineral oils (for synthetic oils, fS = 1) operating time/hour under load [min] 60 x 100 >> A B D C E